How to Build an Outdoor Kitchen with Metal Studs | Simple DIY Methods | Outdoor Tools Review and Traveling Tips (2023)

Perhaps in the same way that many of you ask yourself how to build an outdoor kitchen with metal studs? Creating an outdoor kitchen with metal studs is probably one of the most challenging DIY projects. It’s possible to stand in the middle of thousands of metal studs without any initiative on what to do.

How to Build an Outdoor Kitchen with Metal Studs | Simple DIY Methods | Outdoor Tools Review and Traveling Tips (1)

Outdoor kitchens can be heavy-duty more than anyone else when you want to hold a family barbecue or some social activity.

Another alternative is to use a BBQ island.

Contents show

How to Build an Outdoor Kitchen with Metal Studs: Required Tools

  • outdoor kitchen steel frame kit,
  • a screw gun,
  • clamps,
  • chalk box,
  • fasteners,
  • hammer drill,
  • level,
  • metal saw, and a
  • Plumb bob or laser level.

These items can be purchased or rented from a focused rental store.

How to Build an Outdoor Kitchen with Metal Studs

When building an outdoor kitchen, use high-definition metal poles to make your outdoor kitchen durable and long-lasting. It would be best if you considered outdoor kitchen framing.


When you get your metal poles, it’s incredibly complicated to make changes to the outdoor kitchen you want to create.

That’s why you need to have your ideal outdoor kitchen planned out before you begin purchasing the materials to build it.


Write down the dimensions of all the kitchen elements you want to place in your outdoor kitchen.

You can check the hardware listings to get the exact dimensions if you have not purchased the items in your kitchen. You can use these exact dimensions to choose how many metal studs you need to get.

How many metal studs are required?

When you learn how to create a kitchen with metal, a critical step is to consider the proportion of posts you require for your venture.

(Video) Making The Outdoor Kitchen More Functional!

In most cases, you should use one post every 12 inches to form your composition walls.

It is feasible that you will also require tracks for individual sections of the creation, and these are the horizontal parts at the top and bottom of your composition.

  • Place the plates and the composite tracks.
  • Put the composite tables in the shape of your planned outdoor kitchen, so you have a reference when creating.
  • These tables also can support their permanent composition and reduce the inconvenience to their metal uprights.
  • Place the bottom rails near your composite board while building the bottom of the composition.
  • These rails should be able to support the weight of your outdoor kitchen. You can let the tracks overlap by 6 inches for longer, straighter paths to ensure safety.
  • For the corners, flatten the flange on the track’s side and let the other track slide into place if they overlap.
How to Build an Outdoor Kitchen with Metal Studs | Simple DIY Methods | Outdoor Tools Review and Traveling Tips (2)

Screw on tracks

  • It is feasible that your rails come with holes to make it easier for you to fasten them with screws, mainly in a set with your metal posts.
  • If they do not, you will need to drill the holes to make sure the screws fit into your studs and your rails.

Plumb the Tracks

  • It is critical to plumb the rails to ensure you have an upper and lower suite area to permanently maintain your kitchen.
  • You can use a plumb bob or a laser level. If you are using a laser level, place it in the middle of the bottom rail.

Cut out the steel posts.

  • They are cutting the steel uprights assists in ensuring that they fit well with the tracks. Bend a stanchion flange and cut it with aviation scissors while using heavy-duty gloves to secure your hands.
  • Be sure to cut the uprights from the same root if you intend to add electrical or plumbing installations.
  • You can also use a miter saw if you want to cut more than one metal stud significantly at a time.

Making metal headers

  • The metal heads can be used for any accessories exclusively.
  • First of all, cut the tracks to a length that is 2 inches longer than the width of your head.
  • After cutting, bend them 90 degrees with metal locking pliers.

Pouring concrete

  • Pouring concrete can help your kitchen last longer.
  • For more economical configurations, you can look for materials such as plywood or wooden panels, but they are not as durable as concrete panels, for example.

Electrical cable configuration

  • Run the electric cables inside your kitchen outdoors to feed your appliances.
  • You can secure the cables to the metal poles with plastic flanges, and you can connect the wires with a plastic bushing so that they do not wear out by rubbing the metal edges of the bars.

Install frames

  • If there are still some places left unseen after the composition is finished, secure them with wooden frames.
  • Wooden blocks have the possibility of giving your outdoor kitchen a different look.

Adding worktops and veneers

Granite is a common alternative since they are more resistant. For the veneers, you can choose from a variety of stones and tiles or join materials.

However, you should select a material that is strong for an outdoor kitchen.

How to Take Care New Outdoor Kitchen Made of Metal

Concerning the materials you used to create your outdoor kitchen, it is feasible that you should take some care, such as using wood stains to help your wood paintings last longer.

Avoid cutting directly on a metal area and clean them regularly with soapy water.

But concrete is impossible to move. So, metal is an incredible alternative for your outdoor kitchen.

How to Build an Outdoor Kitchen with Metal Studs | Simple DIY Methods | Outdoor Tools Review and Traveling Tips (3)

Steps to create an outdoor kitchen with metal posts

Labor stipulation of a contractor:

You may carry out background and basic cabinets for an outdoor kitchen yourself.

However, if you want to locate a kitchen sink, refrigerator, and other added items, you will need a professional worker to integrate the plumbing and electrical outlets.

Cover the body of the box with steel frames:

  • After making the box, cut the steel frames to match the volume of the box.
  • Use a metal cutter to cut spaces in the cabinet board. Place a mark of metalworking glue through the metal plate posts on one side of the box, press a plate panel on the front side and then add it with screws.
  • Glue or screw the metal frames to the other three sides of the frame.

Wire the skin nail plate over the perceived:

  • Understand the bark side with a textured hive pattern.
  • This side should be noticed. Hold sheets of bark on all sides of the felt. Hammer nails every 6 inches after that to secure the bark.
  • Grind the top of the bark so that it is flush with the top of the body.

Add the cabinet frame:

  • When you have calculated the scrap cover, slide your cabinet frame into the pruning.
  • Put in the screws to waterproof them down and make sure the flange, or side, on the front stove is 1.25 inches so you can compensate for the doors later.

Hang the cell doors:

  • Steel doors are the most dependable alternative.
  • If you can’t get anything down, you can cut up old wooden cell doors or cut wooden frames to fit your kitchen.
  • If you must go with metal doors, adjust them with a metal varnish labeled for exterior metal furniture.

Tips on Metal Selection for the Outdoor Kitchen

Light metal:

If you plan to have a mobile outdoor kitchen, your kitchen should be light. Then, you should select fast metal. Then, aluminum metal is the most remarkable fast weight and healthy too.

Metal without rust:

You should select a highly oxidized metal for your outdoor kitchen. Due to the outdoor climate, the usual metal will rust quickly.

It would help if you then talked to a professional in selecting rust-free metals.

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It would be best if you colored your outdoor kitchen to showcase an incredible look. But, coloring is not just for beauty.

It can be prevented by bad weather. So, you should select a high-definition wall paint color to increase durability.

Without a doubt, one of the most recurring questions is what is preferable, an outdoor kitchen frame wood vs. metal?

For many, metal is preferable; besides being lighter, it tends to stay longer than wood. However, many others choose to build an outdoor kitchen with a wood frame because the cost is much higher. It works better for outdoor kitchen frame plans.

How to Build a BBQ Island with Steel Studs

Now I will cover the steps you need to take to build a BBQ island with steel studs. The first step is choosing the location for your island, which should be placed on an even surface and not near any combustible materials such as lawn furniture or woodpiles.

The next step is laying out your baseboards for both sides of the island using the Masonite board and securing them together with screws. Steel studs are then set up by spacing them every 16 inches apart and securing them into place with galvanized screws. This process can be repeated until all four walls have been constructed; making sure that there is at least 1 inch of space between each steel stud.

For your convenience, I will describe the task in steps;

Planning & Dimensions

If you want your grill to have extra features like a sink, cabinets, or drawers, then it’s important that space is measured out and planned properly. Once everything has been decided on, including what size of cooking area will be needed for this new setup with these additional items included in the consideration. Then an idea can start forming about how much room there needs to be when designing such a kitchen set up. Whatever you decide, make sure to double and triple-check your dimensions. It can’t be overstated how important it is to catch mistakes at this stage rather than find out as you’re close to finishing up.

Gather all Tools

  • Metal cut-on saw
  • Screw gun
  • Fasteners
  • Marker
  • Laser-level/Plumb bob
  • C-Clamps

Steel studs & tracks

The main body of your structure will be made up of two key components: The studs and the tracks. While they are different in construction, you can think about them as being largely horizontal or vertical depending on their orientation to the ground. It’s important that you carefully plan out both so that there is a good balance between each one-too few. It won’t have enough support; too many would result in wasted money without providing any additional benefit for what may seem like an easy fix (or quick solution).

The height at which these elements sit varies according to how much weight needs to be carried by individual parts but also because often buildings need more than just four walls – sometimes roofs get added onto structures later after initial planning.

When building your island, you will need to use a lot of studs. A general rule is that one should be used for every 12 inches horizontally on the wall. They are available in many different types and sizes from most retailers; they can also be cut down if needed or come as part of an already-designed kit.

Lay down composite boards

With your plan as a guide, you will need to use the composite board included in this kit to layout the shape of your island. This has practical advantages such as helping with construction and keeping it level while also reducing the damage done by metallic frames. You’ll be happy about these benefits when you build without any problems or worries!

Lay down the tracks

Now we’re getting into the build.

Now you’ll need to start constructing your island with a frame of steel studs and lower tracks that can hold up weight easily in heavy-duty construction projects. The larger size, which is perfect for forming the foundation of anything from buildings to islands, will make it easier for us as builders because they’ll provide stability while working outwards towards completion.

Once all four corners have been framed out by overlapping 6″ worth between them both horizontally and vertically (which should be right around where 16″-24″, or 32cm – 64cm), there’s not much left but building upwards!

(Video) Best Outdoor Kitchen framing system for DIYers and Contractors, first and only supplier in Canada.

To attach the tracks, you first need to drill holes in each of their corners. Most stud and track kits come with pre-drilled holes for this purpose, but if not, then it is up to you to do so yourself.

Join the studs to the tracks

Now it’s time to start building vertically. The best approach here is to go section by section, so focus on one end of your structure for you to begin installing the studs. Insert your first stud into the track by first aligning it so that the shape of its face points downward while also making sure both edges are parallel with each other – this should form a corner and lock in place easily once inserted correctly!

Once secured, repeat this process at every point along. One edge until all corners have been installed securely before moving onto any new sections or spots where additional framing might be needed. Make sure not to use nails if possible as these can damage roof tiles beyond repair later on down the line!

Now that you’re done with the c-clamps, it’s time to get started on your spirit level. The first thing we need to do is use those clamps and hold up our stud while checking for a straight line vertically using the screwdriver – all of this before even touching any screws! Once both sides are secure, remove them once more, so they don’t interrupt work later.

Attach the top track

Now that we have the bottom and side parts of our frame, it’s time to attach the top track. Twist one end of each stud slightly so they fit within a flange on either end. Please place them in such a way as to form perfect corners at all four sides. Before fastening with your c-clamp by attaching one end first, then making sure you use a spirit or laser level before securing both loose ends again for additional stability.

Once you have made sure that the top track is level, check to see if there’s a difference in length from one end of the structure. If so, readjust your studs and tighten them down with some clamps and screws.

How to Build an Outdoor Kitchen with Metal Studs | Simple DIY Methods | Outdoor Tools Review and Traveling Tips (4)

Once you have made sure that the top track is level, readjusting how studs are set against it. Use your c-clamps to fix one end of the track and screw in four corners with a drill.

Fit in your smaller studs

To safeguard our island from natural disasters, we need to install a stud inside the frame. We do this by using shorter ones.

Measure halfway horizontally along both sides of your frame and mark it with some tape or marker so you can remember where to measure again for installation later on. Insert each stud at an angle between two flanges to fit them into position properly before securing everything together tightly with screws or nails drilled through holes made specifically for that purpose beforehand; be sure they are aligned as needed when doing this step!

Build out the structure

Build out the structure. Now that you have your first part of the studs complete, start to build out the rest of it carefully, bit by bit. Check if your island is level with a spirit or laser level, as well as lining up sharp edges with plastic bushing or ties for protection against damaging cables rubbing against them.

Set up the electric cables

It is important to run electric cables through the holes of studs if you want them not to be damaged.

Threading the cables can sometimes be a challenge, but it will all be worth it when they can go smoothly from one hole on one side of your wall and to another hole on the other side without being snagged or caught in anything along their way!

Install panels and counters

It’s important to use a material that is durable and can withstand the elements. You could try concrete, though it may be too expensive for your needs. If not, then plywood or wooden panels are also good options as they will still stand up against wear-and-tear from weather conditions like rain or snow better than other materials such as plastic would do.

How to Build an Outdoor Kitchen with Metal Studs: FAQs

Can metal studs be used outside?

Yes, when building an outdoor kitchen, use high-definition metal poles to make your outdoor kitchen durable and long-lasting.

How do you connect metal studs?

  • Add a 12-inch piece of rail on the stud’s stiff side, dividing 66 inches on each stud, and screw the three pieces together.
  • Rent or buy the right utilities. Working with steel studs requires some outstanding utilities.
  • Determine the proportion of steel studs needed. You should accept one stud per 12 inches (300 mm) of linear wall space in most cases. Purchase steel plates, also called rails, for the bottom and top of the wall by measuring the wall’s linear feet and doubling it. Add an added stud for each side of a window or door.

Can you hang kitchen cabinets on metal studs?

In a kitchen, wood or plywood strips are commonly installed between the metal studs to provide a substantial nailing/screwing area to attach the cabinets to.

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Some contractors install complementary metal cross pieces between the uprights instead of wood to accept this added screw area.

However, if we are talking about an outdated job, you should first try to determine if there are any “nailers.” You can use a magnetic or electronic stud finder to search for horizontal nailers.

There are special self-tapping screws used with steel posts accessible in most hardware stores and sawmills. An air or electric screwdriver or an electric drill with a screwdriver tip should be used.

Can you use metal studs for the outdoor kitchen?

When it comes to building an outdoor kitchen, high-quality metals studs make sure that the structure is durable enough to withstand everything from hurricanes with vicious winds up until heavy snowfalls come by during wintertime months when we have low temperatures outside, which could freeze any wooden surfaces on contact if left unprotected against them.

Will metal studs rust outside?

The exterior of your home is a big deal. It’s the first thing people see, and it sets the tone for what they will find inside. You may be wondering, “will metal studs rust outside?” The answer to that question is no. Metal studs are a great option for those who want their home to have an updated look without sacrificing durability or safety.

What is the best material to build an outdoor kitchen?

Some people think that the best material to use is brick. This idea comes from an era where fireplaces were commonly made of bricks. These days, it can be anything as long as it’s sturdy and weatherproof – make sure you get permission before you start construction! ButConcrete blockis affordable, weather and fire-resistant, and easy to work with.

Other people prefer stainless steel or aluminum because they are durable, low-maintenance materials mated with contemporary design aesthetics. The downside is that these metals are more expensive than most other options on this list, including copper (although it isn’t always a metal) and slate which is both stone-based products. If money is not in your budget, but quality outdoor cooking space is important, then stainless steel might be worth considering its less costly counterparts like vinyl.

As you can see, there are several considerations to make when it comes to choosing the best material for your outdoor kitchen. If you want something easy and affordable, then metal might be worth considering. Still, if durability and style are important factors in your decision-making process, then stone or stainless steel may work better for you. It all depends on what matters most to you when designing an outdoor space!

Are metal studs better than wood studs?

Wood studs are a great option for many homeowners because they give the room an old-fashioned, rustic feel. On the other hand, metal studs are more popular in commercial settings because of their durability and fire resistance. So what is better? It depends on your personal preference!

Wood studs have a rustic feel that many homeowners like. They are also cheaper than metal studs, making them an attractive option for people on a budget. Wood does not burn easily and is less likely to catch fire due to its low flammability compared to plastic or fiberglass insulation boards. However, wood studs can expand in humidity, causing cracks in the drywall which allows moisture inside your walls and potentially damaging the framing underneath it; this could lead to mold growth that damages property and creates hazardous living conditions. If you live in an area where there are high humidity levels, then using steel studs will be best because they do not absorb water at all.

Metal is more expensive, but some homeowners find it worth it for its durability and resistance to fire.

Wood studs are a popular choice for homes in the United States because they’re cheaper than metal studs, making them an attractive option for people on a budget. Wood does not burn easily and is less likely to catch fire due to its low flammability and plastic or fiberglass insulation boards. However, wood studs can expand in humidity, causing cracks in the drywall which allows moisture inside your walls and potentially damaging the framing underneath it; this could lead to mold growth that damages property and creates hazardous living conditions. If you live in an area where there are high humidity levels, then using steel will be best because they do not absorb water at all!

Are metal studs as strong as wood?

Wood studs are an excellent alternative to metal ones, as they support more weight than steel without being compromised. They can also be cut easily and last for a long time compared to other types of wood that could be used instead. On the downside, these products may cost you twice on average compared to steel counterparts, and installation might not always go smoothly either because there is sometimes a need for many different tools that all have their specific uses during this process.

Do you need special screws for metal studs?

No one likes to have the walls go up without a hitch. Drywall screws are designed specifically for this job, so you can count on them being perfect and easy to use. They also come in different gauges, which will ensure that your drywall is secure with any studs or sheeting material they may be used as well!

Can you hang cabinets on metal studs?

This seems like a tough question. Unlike wooden studs, steel studs are not typically used for hanging any object on- they’re more often utilized in construction projects as framing materials and braces. For kitchens or other living spaces where cabinet doors will be frequently opened and closed, plywood strips installed between steel frame members can provide sturdy nailing/screwing surfaces.

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Create a barbecue with metal posts, plan the exact dimensions of your composition, and know your appliances’ measurements.

How to Build an Outdoor Kitchen with Metal Studs | Simple DIY Methods | Outdoor Tools Review and Traveling Tips (5)

Buy your metal studs and utensils and start making the foundation composition while you affirm the studs and tracks together.


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